Process Analysis:
Conduct detailed analysis of current manufacturing processes to identify bottlenecks, inefficiencies, and areas for improvement, including cycle times, material usage, and quality control metrics.
Data Collection and Analysis:
Utilize data collection systems to gather production data, perform statistical analysis, and generate actionable insights to inform optimization strategies.
Writing reports:
Write reports based on data collected and present findings to higher-ups
Lean Methodology Implementation:
Lead the implementation of Lean manufacturing principles (e.g., 5S, Kanban, Poka-Yoke) to streamline operations and reduce waste.
Designing and implementing processes:
Develop innovative techniques to optimize production efficiency and quality, and minimize costs.
Performing process simulations and troubleshooting issues:
Perform risk assessments and design and test process upgrades
Continuous Improvement Projects:
Initiate and manage improvement projects, including identifying root causes of problems, developing and implementing solutions, and tracking results.
Performance Monitoring:
Monitor key performance indicators (KPIs) related to production efficiency, quality, and cost to measure the effectiveness of optimization initiatives.
Equipment Optimization:
Collaborate with maintenance teams to optimize equipment performance, identify potential upgrades, and minimize downtime.
Ensuring compliance with safety standards:
Identify potential hazards and implement safety protocols.
Change Management:
Facilitate change management processes to effectively implement new procedures and ensure adoption across the manufacturing floor.
Collaboration:
Work closely with cross-functional teams including production, engineering, quality control, and supply chain to identify and implement optimization opportunities.

Technical Expertise:
Strong understanding of manufacturing processes, including machining, assembly, and quality control procedures.
Data Analytics:
Proficiency in data analysis tools (e.g., Excel, Power BI, statistical software) to extract insights from production data.
Lean Manufacturing:
Knowledge of Lean principles and methodologies for process improvement.
Problem-Solving:
Excellent analytical and problem-solving skills to identify root causes and develop effective solutions.
Project Management:
Ability to manage multiple optimization projects simultaneously, including planning, execution, and monitoring progress.
Communication Skills:
Effective communication skills to clearly present findings, recommendations, and updates to stakeholders at various levels.